What is a water closet?
Water Closet is a ceramic sanitary ware product which is used as a toilet.This kind of toilets are more hygiene and easy to clean. The Toilet which are designed to sit is known as water closets. Normally Sitting height of the water closet will be 400mm(16 inches) from the ground. This sitting height 400 mm(16 inches) is not going to be always same but it is a standard height preferred when designing a water closet toilet. Water closet will be attached to a tank for flushing the waste. Tank can be ceramic made or plastic made. Water closet is also known as European water closet. Mostly the plastic seat and cover will attached with the water closets. The minimum life of the seat cover will be around 10,000 usage. The Seats and covers are normally made of polypropylene or polyurethane.
In the above picture you can see is the water closet set in a restroom.This Picture consists of 1) Water closet 2) Seat & Cover 3) Plastic tank connected with WC.
Below you can see the flow diagram of WC connection.
WC will be connected to the drainage using rubber water sealant(gasket) and it will be fixed in wall or floor using fittings. Then water tank will be connected to the tank by a plastic pipe. The water tank will be connected to the water pipe line. At anytime someone flushes the tank, water will be flushed out through the drainage. And the water will be filled in tank through water pipe line. A float switch will be available in the tank which always helps to maintain a water level. Normally water tank capacity will be 6 liters to 10 liters.
Production of Water Closet:
Water Closets are manufactured in sanitary ware industries. Water closet is ceramic material fired at above 1200 degree Celsius (2192 Fahrenheit). Material used to produce the toilets are sand, feldspar & clay. Desired toilet design will be produced using plaster of Paris mold. Once the design is made it is dried. Then it is required color glaze is sprayed on the piece and sent to the firing. Once firing finishes the toilet will be tested and sent to packing.
See more new technology used in glazing
Fittings & Accessories for Water Closet:
When you buy a WC normally some Fittings & Accessories will be available with the package. They are,
1) Seat Cover with fittings
2) Floor mount Fittings or Wall mount fittings
3) Flushing mechanism with Tank.
4) Water sealant(Gasket).
Seat & Cover With fittings:
A seat and cover will be available with the water closet. Fittings will also be available with the box.
Floor mount Fittings or Wall mount Fittings:
Various Designs of Water Closets:
Water closets various designs are,
1) Standard water closet.
2) One piece water closet.
3) Two piece water closet.
4) wall hung WC. 5) 'S' trap WC. 7) 'P' trap WC.
You can find top Branded water closet manufacturers
Water Closet quality tests:
After production WCs under goes some quality checks. It must pass the test otherwise that wc is not good for use. Some of the tests are, FLUSH TEST
The water closet should satisfy the requirements of test. These tests are:
1. TOILET PAPER TEST '
2. HOLDING CAPACITY
3. SMUDGE TEST 4. BALL TEST
a) Double Ball test
b) Fifty Ball Test
These tests shall be conducted by conducting the water closets to low – level cistern conforming to I.S 7714, 1984 or I.S 7281, 1994. A cistern shall be 30 cm. and the water closet is conducted to the cistern by 40mm normal diameter flushing/pipe.
TOILET PAPER TEST: The water closet shall be filled with water to its normal water seal level and charged with six pieces of usual toilet paper or polythene sheet thickness of 0.05mm approximately and Size of 150X115mm and loosely crumbled. It shall then be repeated four times and the ware should discharge the full charged paper.
HOLDING CAPACITY TEST: The water closet when scaled up the outlet and vent (if fitted) with water tight seal shall be capable of holding not less than 10 liters of water between the normal water level and the highest possible water closet as inserted.
SMUDGE TEST: The hole of the interior surface of water closet to 40 mm below the flushing, the rim are smudged with quartz powder with contrasting colour passing through 1.18mm I.S sieve and shall be flushed immediately after flushing, There should not be any smudge left below.
BALL TEST: 1. DOUBLE BALL TEST: The balls should be made of non-absorbent material. The relative density of the ball should be between 1.075 and 1.080.The diameter of the ball shall be 43+/ 0.5mm place the balls shell be discharged in the normal manner. 2. FIFTY BALL TEST: Fifty ball of non-absorbent, having a mass each of 3.7+/-0.1gm. And a diameter 20+/-0.1mm shall be dropped in to the water closet and flushed. Repeat the test for 5 times. A minimum of 8% of all balls should be fused out in the tests. You can refer more sanitaryware lab tests taken in Lab here.
Advantages of Water closets:
Good for elder people and sick people to use. Physical active required is less. Easy to clean. More hygiene compared to squatting pans.
Disadvantages of Water closets:
More water consumption compare to conventional methods.A flushing requires 6 litters but in conventional methods less water is required. Research found that using WC gives more knee problem in future.
Acronym related to Water Closet:
Water Closet : WC European Water closet : EWC Wall Hung Water Closet : Wall hung WC One piece water closet : One piece WC Two piece Water Closet : Two piece WC Coupled Water Closet : Coupled WC.
Venkat Mani is a Ceramic Engineering Graduate from India, working in Sanitaryware production line for 10 years. He shares Meaningful content related to sanitaryware professionals that others find useful.